Sign up for our free Fabricating & Metalworking eNewsletters:

• F&M Digest
• F&M Equipment Essentials

View current
F&M Digest

View current
F&M Equipment Essentials

Enter your Email Address



Product Showcase

ABB Robotics offers the fastest, most accurate, low-weight, medium-size robot ever developed for general industrial applications. The IRB 4600 features twice the working range, half the weight and a 25 percent better cycle time than comparable competitive models and the renowned ABB IRB 4400 model that it succeeds.

Manchester Tool & Die, Inc. offers a new 4-page brochure detailing their steel fabricating and production machining services, as well as the production machining and tube end forming services from BKB Manufacturing.

>SAS< Automation designs and manufactures, in the USA, robotic End-of-Arm Tooling (EOAT) components using the highest quality materials. For the past twelve years, they have proudly pioneered many “industry-firsts” including: on-site service, e-commerce shopping, and tools that uniquely are compatible with all robots and any part.

FANUC Robotics America Inc. offers its M-710iC/50 SE FoundryPRO robot designed for super harsh environments. The M-710iC/50 SE FoundryPRO robot is IP67 protected for operation in the harshest environments. The entire robot is coated with a special epoxy, and the wrist has protective covers to withstand high-pressure washing.

Servo Robot's Robo-Find laser-based sensing system is designed to locate, detect and measure weld joints without making contact with the part. The system detects part position and dimensional variations, then signals the robot and adjusts torch trajectory all in less than one second. Robo-Find is ideal for robotic welding applications where precise joint location and fit-up is not possible, yet optimum weld quality and productivity is required.



COLLABORATION CRANKS IT UP


Cellular Collaboration: You want industry leverage? A dozen high-profile suppliers have worked together to create an advanced turning cell for the automated production of aluminum crankshafts for engines. But wait . . . it does aerospace, medical, automotive and construction operations, too. Check this out.






The turning cell uses THINC® (THe Intelligent Numeric Control), a control that evolves with technology and is not frozen in time like other machine controls once they hit the factory floor. All aspects of the machine (motion, PLC, and Windows applications) are completely controlled by the motherboard, allowing the software to be a fluid platform since the off-the-shelf industrially-hardened motherboard can be upgraded by swapping a single board.

The Partners in THINC have created a crank shaft production cell that uses an LT-200MY turning center with THINC-OSP control from Okuma America Corporation and Abso scales for the automated production of aluminum crank shafts. The system components provided by collaboration partners working in this cell include a Fanuc LR-Mate 200iC robot integrated by Gosiger Automation, a Turbo Quick Load Servo 65 barfeeder from LNS America Inc., a Marposs Quick SPC touchsetter, a Zoller toolsetter, tooling from Sandvik Coromant, TMAC-7 tool monitoring and AutoComp (for quick SPC) software from Caron Engineering, Schunk Chucks, Kennametal ToolBoss and ISCAR Matrix interfaces/tool management systems, and Renishaw inspection probes.

 

In true lean manufacturing tradition, this multi-function cell decreases lead times by combining machining operations. Its application opens up possibilities for aerospace,medical, automotive and construction..

 

The turning center used here is all about process flexibility, high feature utility, and completing the greatest amount of primary and secondary machining possible in one compact platform. The LT-200MY is an opposed twin-spindle turning center in the 6 in chuck class, which does just that. Its multi-function twin spindle integrates equal mill/drill functions on both turrets. 24 tool stations are available for either mill or lathe functions. Any tool from either turret working on either spindle (milling or lathe) combines with automatic part transfer between spindles to greatly diminish part cycle time.

 

 

Read the rest of the article HERE!

QUICK POLL

WELDING EQUIPMENT: Please check the three types of tools you use the most from this list:

Web Exclusives

Next Up: The Great Recovery. While it is certainly not "case closed", the evidence that the state of the economy is poised to improve has moved from anecdotal to direct.

On Your Mark: This new bore machining system creates a competitive advantage both on and off the paintball playing field. Hunters, competitive target shooters, and those who play the game should check this out.

Which Is Which? There isn’t much room for error in business today. Metal fabricators and steel service centers must make smart choices in selecting the right cutting method to ensure success in their business. Here is the process information needed to make a confident and informed decision.

Dark Horse: Embedded inside all the optimism about economic improvement, a harsh reality returns – machine shop activity has now reached a record low level.